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Paint Control Systemの製品一覧

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Powder coating control system that can be retrofitted for paint defects and spit prevention.

Solving your powder coating issues such as quality improvement and reduction of defective products! We crush the coarse particles of paint that occur during transportation and storage, returning them to the ideal particle size distribution.

When performing powder coating, you may be concerned about the roundness of the coating film or issues such as wrinkles around screw holes due to the thick film. This may be due to the instability of the powder's particle size or the discharge itself. The IPD Micronization Powder Coating Control System 'IPD-KKEX' is a powder coating control system that uses an injector equipped with a micronization device to break down coarse particles of powder paint, returning it to the ideal particle size distribution immediately after production by the paint manufacturer. We encourage you to consider the introduction of our product. It will solve various troubles encountered during powder coating. 【Features】 ■ Micronization of powder paint ■ Precise supply of powder paint ■ Can be retrofitted to painting equipment from any manufacturer *For more details, please refer to the PDF document or feel free to contact us.

  • Painting Machine
  • Paint Control System

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Realizing the micronization of paint and quantitative supply: "IPD Micronized Powder Coating Control System"

Borrow, use, and reduce costs! Achieved precise supply and micronization of powder coatings.

The "IPD Micronized Powder Coating Control System" crushes coarse particles of powder coating, allowing for precise supply and the realization of micronized powder coating. Coarse particles are crushed by a micronization device located in the injector section, and the powder flow passing through is read by a sensor. By adjusting the discharge amount with a controller, precise supply is made possible. Reproducing the ideal particle size distribution during manufacturing brings various benefits. For more details, please refer to the publicly available YouTube video linked. 【Features】 ■ Crushes coarse particles with a micronization device in the injector section ■ Reads the passing powder flow with a sensor ■ Enables precise supply by adjusting the discharge amount with a controller ■ Reproduces the ideal particle size distribution during manufacturing ■ Can be installed on any existing manufacturer's painting equipment (handguns, automatic machines) *For more details, please refer to the PDF materials or feel free to contact us.

  • Flow Control
  • Paint Control System

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Could the rough surface and spitting issues in powder coating be caused by large particles or uneven film thickness?

Introducing a powder coating control system that can be installed on existing painting machines. It contributes not only to quality improvement but also to cost reduction by decreasing discharge volume!

< Common Issues with Powder Coating > - Concern about the roundness and unevenness of the coating film - Paint defects and spitting - Inconsistent patterns in patterned powder - Issues such as wrinkles around screw holes due to thick film - Accumulation of powder sludge in the painting booth ⇒ Do you have any of these concerns? In fact, the problem may be caused by coarse particles and uneven film thickness of the powder coating that occur during transport and storage! At Kawaguchi Chemical Products Co., Ltd., we offer the 'IPD Micronized Powder Coating Control System' that achieves micronization and precise supply of powder coatings. It can be easily installed on existing painting machines, making it convenient for consideration of implementation. ★ In response to the recent surge in paint prices, we can approach the reduction of painting defects and discharge volume, thereby contributing to a reduction in paint usage and overall cost savings. (Case studies are available in PDF format) 【Benefits of Implementation】 ■ Reduction of painting defects and improvement of coating efficiency ⇒ Cost reduction ■ Improvement of painting quality and yield ⇒ Increased customer satisfaction ■ Enhanced film thickness control and paint savings ⇒ Reduced environmental impact * For more details, please refer to the PDF document or feel free to contact us.

  • Painting Machine
  • Paint Control System

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[Case Study] Reduction of Paint Consumption Using the IPD Powder Coating Control System

<Case Study Data Release> Introducing a case where approximately 23% of paint usage was reduced through the quantitative supply and micronization of powder coatings.

The "IPD Micronization Powder Coating Control System" crushes coarse particles of powder coating, enabling micronized powder coating after precise quantitative supply. Coarse particles are crushed by a micronization device in the injector section, and the powder flow rate passing through is read by a sensor, allowing for quantitative supply by adjusting the discharge amount with a controller. *Since this is available for rental, it is a system that is easy to consider for introduction. < Case Study: Reduction Effect of Paint Usage with the IPD Powder Coating Control System > ■ Target: Resipro Powder Coating ■ Duration: 10-month comparison (Conventional Coating vs. IPD System) ■ Content: Tracking the number of painted products and the amount of powder coating purchased using the same workpiece ■ Effect: Less variation from the targeted film thickness, improved appearance + reduction of wasted paint Reduction in defects caused by clumps of powder coating, contributing to improved appearance ■ Result: Compared to the conventional method, approximately 23% reduction in paint usage due to decreased defect rate and reduced discharge amount. *Detailed case information can be viewed in the PDF document. Please feel free to contact us for more details.

  • Other painting machines
  • Paint Control System

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